Foam Hat Pattern Collection (6 Designs) – Digital Download | PDF

23.94 $ 19.99 $ incl. VAT

Digital PDF Download!
After your order you’ll get an email containing the download link.

Everybody loves hats! You know, just put on a cowboy hat – and you’re a cowboy! It’s that easy! They are great for all kinds of different costumes and super easy to build! This foam hat pattern collection includes 6 different designs including a plumber cap, magician hat, witch hat, peaked cap, straw hat and cowboy hat!

Just print them out, trace all pieces to foam and glue them together! All hats also come with a sizing chart that tells you in what scale you need to print them out to fit your head. Scroll down to see a tutorial video of how to set them together.

Please choose your correct printer paper size:


Foam Hat Pattern Collection – Digital Download | PDF
Example Video: How to work with my patterns to make a foam hat!


All hats are designed to fit my own head at 55.6cm (22inch) circumference. However, this collection includes a chart on how to scale them up to fit your own head. It’s easy! I recommend using 5mm low or high density EVA foam as well as contact cement to create these pieces. Other materials (like Worbla) work as well of course!

You can find more instructions on how to make costume pieces and props in my tutorial books or on my YouTube channel.

Please choose your correct printer size between European DIN-A4 (21×29.7cm) or US/Canada letter (8.5x11inch).

This is a digital PDF download. After your purchase you can directly download your document. You will also get a separate ‘order complete’ email, in which you will find your download link. If you have trouble getting the files to work, please contact! Please check out the printing instructions to set up your printer as well. 

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Additional information

Printer Size:

Letter (8.5x11in), Din A4 (21×29.7cm)


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